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Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts

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Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts

Brand Name : MID MOULD

Place of Origin : Dongguan, China

MOQ : 1 set

Payment Terms : 50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment

Delivery Time : 25–45 working days (longer for complex tools)

Certification : ISO9001,FDA,ISO13485

Price : USD $3,000–$50,000 per set (depending on complexity)

Packaging Details : Wooden case + anti-rust oil + protective film + packing list

Supply Ability : 20–35 sets per month, depending on structure

Product name : Insert Molds

Shaping mode : Plastic Injection Mould,Plastic injection molding,Compression Mould

Material : STEEL,ps,PP,Steel and metal,aluminum

Product : Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product

Mould life : 250000-300000shots,200~1 M available,300,000shots,000 times

Runner : Hot Runner\ Cold Runner,cold/hot

Cavity : Multi Cavity,as per client's requirement

Product material : Plastic,Steel,PP,ABS,PS

Mold material : NAK80,H13,50#,P20,45#

Design software : CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE

Mould material : P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13

Application : Home Appliance,Industrial,Automotive,various range,Machine

Mould base : non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard

Surface treatment : sandblasted,Texture,anodizing black,clear painting,Polishing

Size : as samples/drawings,customized accepted,Customized Size

Mold runner : Hot&Cold runner you can choose,Hot runner and code runner

Mold life : 000 to 1,500000 shots,000 shots,100000-1000000,50

Plastic material : Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE

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The best choice for wear-resistant parts
Product Process

Insert injection molds embed wear-resistant alloys or ceramics within plastic parts, significantly improving the wear resistance and service life of the product.

Process Flow
  1. Determine product wear areas
  2. CAD/CAE simulation of force and wear distribution
  3. CNC machining insert slots
  4. Mold assembly and cooling channel optimization
  5. Test molds to verify wear resistance
Product Specifications
Item Parameter Description
Mold TypeWear-resistant insert mold
Mold MaterialH13 S136
Number of cavities1–6 cavities
Mold Life800,000–1.5 million cycles
Surface TreatmentNitriding, Polishing
Applicable MaterialsPA66, PBT, ABS
Insert TypeCeramic, Alloy
Product Accuracy±0.02mm
Cooling SystemIndependent cooling channels
Product Cycle55–80 days
Product Applications
  • Industrial Equipment Parts
  • Machinery Guides
  • High-Friction Components
Product Advantages
  • Wear resistance, extended life
  • Tight fit, no loosening
  • Lower maintenance costs
FAQ
Q1: Is the ceramic insert brittle?
A1: Specially treated to prevent breakage
Q2: Is the mold suitable for high-friction applications?
A2: Very suitable Resistant to long-term wear
Q3: What is the typical service life?
A3: Up to 1.5 million mold cycles
Q4: Can multiple inserts be combined?
A4: Yes, different materials can be mixed.
Customized Service

We design inserts and mold structures based on specific wear requirements, providing a complete solution.


Product Tags:

Wear Resistant Insert Molds

      

1.5M Cycles Injection Moulding Tooling

      

Injection Moulding Tooling Wear Resistant

      
Quality Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts for sale

Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts Images

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